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  • 1.
    Berglund, Tomas
    et al.
    Sandvik Powder Solutions.
    Hall, Josefine
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Wear of PM HIP Metal Matrix Composites - Influence of Carbide Type2019In: HOT ISOSTATIC PRESSING, HIP' 17 / [ed] Dayal, P Triani, G, MATERIALS RESEARCH FORUM LLC , 2019, p. 142-148Conference paper (Refereed)
    Abstract [en]

    The type of hard phase in combination with matrix material has a great influence on the wear properties of PM HIP Metal Matrix Composites. The hardness and toughness of the hard phase as well as its reaction with the matrix in combination with wear mechanism can cause significant differences in performance of the material. Three materials with the same matrix alloy but different carbide types have been studied with regards to tribological behavior in low stress and high stress abrasion as well as scratch testing against a quartz stylus. In low stress abrasion testing the materials has only very small differences in the performance between the materials. The materials containing crushed or spherical fused tungsten carbide had a higher initial wear rate compared to the material with macrocrystalline carbide. This can be explained by the higher degree of carbide dissolution in these materials. In the later stages of wear the three materials have similar performance. In the scratch testing a clear difference can be observed between the materials. The material containing the fused tungsten carbide exhibits a higher degree of carbide damage at the exit side of the wear scar sliding over the carbide. This can be attributed to the much higher degree of carbide dissolution in the fused carbide compared to the MC carbide. The results from tribology testing are discussed and compared to wear mechanisms observed in parts that have been in service in a slurry pump and a crusher.

  • 2.
    Bexell, Ulf
    et al.
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Engkvist, Josefin
    Chalmers University of Technology, Göteborg, Sweden.
    Malmberg, Per
    Chalmers University of Technology, Göteborg, Sweden.
    Comparing 69Ga+ and C60+ for ToF-SIMS sputter depth profiling in a Cr2O3 formed during oxidation of a Ce coated FeCr steel substrate2012Conference paper (Other academic)
  • 3. Canovic, Sead
    et al.
    Engkvist, Josefin
    Dalarna University, School of Technology and Business Studies, Material Science.
    Liu, Fang
    Götlind, Helena
    Hellström, Kristina
    Svensson, Jan-Erik
    Johansson, Lars-Gunnar
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Halvarsson, Mats
    Microstructural investigation of the initial oxidation of the FeCrAlRE alloy Kanthal AF in dry and wet O2 at 600 and 800°C2010In: Journal of the Electrochemical Society, ISSN 0013-4651, E-ISSN 1945-7111, Vol. 157, no 6, p. C223-C230Article in journal (Refereed)
    Abstract [en]

    The FeCrAlRE (where RE is reactive element) alloy Kanthal AF was exposed isothermally at 600 and 800°C for 72 h in dry O2 and in O2 with 10 vol % H2O. The mass gains were 3–5 times higher at the higher temperature. The presence of water vapor increased the oxidation rate at 800°C, while no significant effect was observed at 600°C. A thin two-layered oxide formed at 600°C: an outer (Fe,Cr)2O3 corundum-type oxide, containing some Al, and an inner, probably amorphous, Al-rich oxide. At 800°C a two-layered oxide formed in both environments. The inner layer consisted of inward grown a-Al2O3. In dry O2 the originally formed outward grown g-Al2O3 had transformed to a-Al2O3 after 72 h. Water vapor stabilized the outward grown g-Al2O3 and hence no transformation occurred after 72 h in humid environment. RE-rich oxide particles with varying composition (Y, Zr, and Ti) were distributed in the base oxide at both temperatures and in both environments. The RE-rich particles were separated from the alloy substrate by a layer of Al-rich oxide. At 800°C the Y-rich RE particles were surrounded by thick oxide patches in both dry and humid O2.

  • 4. Engkvist, Josefin
    Characterization of oxide scales formed on FeCrAl alloys at high temperatures2009Doctoral thesis, monograph (Other academic)
    Abstract [un]

    This thesis focuses on the characterization of oxide scales formed on FeCrAl alloys at high temperatures. The effect of water vapour on commercial FeCrAl alloys oxidized in both dry and humid O2 has been investigated. Also, the effect of varying Al concentrations in model FeCrAl alloys was studied as well as the effect of using surface coatings in order to increase the oxidation resistance of FeCrAl alloys. The formed oxide scales were characterized using analysis techniques such as SEM, EDX, TEM, XRD, XPS, AES and SIMS. The main part of the work concerns the SEM, EDX, AES and SIMS techniques. The commercial FeCrAl alloys investigated follow the same trend in oxide formation independent of whether the alloy was conventionally cast or manufactured by powder metallurgy. In the as-received cold rolled condition the surface of the FeCrAl material shows a few nm thin native oxide. This native oxide is a mixture of oxides from Fe, Cr and Al, with a relatively high concentration of Cr. The oxide formation at elevated temperatures can be separated in a low temperature and a high temperature mode. At relatively low temperatures (500-600°C) a mixed oxide similar to the pre-existing native oxide forms, while at higher temperatures a thicker two-layered alumina scale forms. The outer and inner alumina layers are separated by a Cr-rich zone which is believed to be a remnant of the pre-existing native oxide and hence represents the original alloy surface. Accordingly the inner alumina layer is formed by oxygen inward diffusion while the outer alumina layer grows by cation outward diffusion. The inner alumina is composed of a-Al2O3, while the outer layer, during early stages, is composed of rapidly growing metastable polymorphs of alumina which with time transform to a-Al2O3. This phase transformation starts at the Cr-rich zone and progress outward. In presence of water vapour this transformation is inhibited due to hydroxylation of the surface of the metastable phases. Hence, a higher oxidation rate was observed in presence of water vapour. Model FeCrAl alloys having Al concentrations in the range 1.2-5 wt.% were investigated. At 900°C a minimum of 3.2% Al is needed in order to form a continuous alumina scale. Higher Al concentrations (= 4.4%) result in a relatively pure alumina scale and a slower oxidation rate. In order to evaluate the possibility to improve the oxidation resistance of FeCrAl a PVD SiO2 coating was applied on a commercial FeCrAl foil prior to oxidation. Parallel exposures of coated and uncoated samples were made at 1000°C and revealed that the SiO2 coating significantly reduced the initial oxidation rate of the FeCrAl foil. Further, metal organic CVD of a ZrO2 film in situ on an RE free FeCrAl alloy at 400 and 800°C showed that at the lower temperature mainly ZrO2 was formed while at 800°C an oxide scale composed of both ZrO2 and Al2O3 was formed. The results obtained illuminate the importance of advanced electron microscopy and surface analysis techniques in order to increase the understanding of high temperature oxidation of FeCrAl alloys and the oxidation mechanisms of this group of materials.

  • 5.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science.
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Material Science.
    Grehk, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    High temperature oxidation of FeCrAl-alloys: influence of Al-concentration on oxide layer characteristics2009In: Materials and corrosion - Werkstoffe und Korrosion, ISSN 0947-5117, E-ISSN 1521-4176, Vol. 60, no 11, p. 876-881Article in journal (Refereed)
    Abstract [en]

    The superior high temperature oxidation resistance of FeCrAl alloys relies on the formation of a dense and continuous protective aluminium oxide layer on the alloy surface when exposed to high temperatures. Consequently, the aluminium content, i.e. the aluminium concentration at the alloy–oxide layer interface, must exceed a critical level in order to form a protective alumina layer. In the present study the oxidation behaviour of six different FeCrAl alloys with Al concentrations in the range of 1.2–5.0wt% have been characterised after oxidation at 900 8C for 72 h with respect to oxide layer surface morphology, thickness and composition using scanning electron microscopy, energy dispersive X-ray spectroscopy and Auger electron spectroscopy.The results show that a minimum of 3.2wt% Al in the FeCrAl alloy is necessary for the formation of a continuous alumina layer. For Al concentrations in the range of 2.0–3.0wt% a three-layered oxide layer is formed, i.e. an oxide layer consisting of an inner alumina-based layer, an intermediate chromia-based layer and an outer iron oxide-based layer. In contrast, the 1.2wt% Al FeCrAl alloy is not able to form a protective oxide layer inhibiting extensive oxidation.

  • 6.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Canovic, S.
    Liu, F.
    Gotlind, H.
    Svensson, J. -E
    Johansson, L. -G
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Halvarsson, M.
    Oxidation of FeCrAl foils at 500-900 degrees C in dry O2 and O2 with 40% H2O2009In: Materials at High Temperature, ISSN 0960-3409, E-ISSN 1878-6413, Vol. 26, no 2, p. 199-210Article in journal (Refereed)
    Abstract [en]

    High temperature resistant FeCrAl alloys are frequently used in high temperature applications Such as heating elements and metal based catalytic converter bodies. When exposed to high temperatures an adherent, slowly growing, dense aluminium oxide layer forms on the surface, which protects the underlying alloy from severe degradation. The composition, structure and properties of the formed oxide layer are strongly dependent on the alloy composition, temperature and oxidation environment. In this study, the Sandvik 0C404 FeCrAl alloy, in the form of 50 mu m thick foils, was exposed isothermally in the temperature range 500-900 degrees C for 168 hours in dry O-2 and in O-2 with 40 vol.% H2O. The surface morphology, composition and microstructure of the grown oxide scales were characterized by using scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), grazing incidence X-ray diffraction (GI-XRD), Auger electron spectroscopy (AES), and time of flight secondary ion mass spectrometry (TOF-SIMS). The oxidation process was faster at 900 degrees C than at 500 and 700 degrees C. At 500 degrees C a thin (10-20 nm) mixed oxide of Fe, Cr and Al was formed. Exposure at 700 degrees C resulted ill a similar (40-50 nm) duplex oxide, in both dry O-2 and in O-2 With 40 vol.% H2O. These oxide scales consisted of all inner and an outer relatively pure alumina separated by a Cr-rich band. This type of duplex oxide scale also formed at 900 degrees C with a thin inward growing alpha-Al2O3 at the oxide/metal interface and an outward growing layer outside a Cr-rich band. However, at 900 degrees C the Outward growing layer showed two types of oxide morphologies; a thin smooth base oxide and a much thicker nodular oxide grown on top of substrate ridges. In dry O-2 atmosphere, the main part of this outward growing layer had transformed to alpha-Al2O3. Only in the outer part of the thick oxide nodules, metastable alumina was found. When exposed in the presence of water vapour the main pall of the metastable alumina remained untransformed.

  • 7.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science.
    Canovic, Sead
    Hellström, Kristina
    Järdnäs, Anders
    Svensson, Jan-Erik
    Johansson, Lars-Gunnar
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Halvarsson, Mats
    Alumina scale formation on a powder metallurgical FeCrAl alloy (Kanthal APMT) at 900-1100 °C in dry O2 and in O2 + H2O2010In: Oxidation of Metals, ISSN 0030-770X, E-ISSN 1573-4889, Vol. 73, no 1-2, p. 233-253Article in journal (Refereed)
    Abstract [en]

    A Rapidly Solidified Powder (RSP) metallurgical FeCrAl alloy, Kanthal APMT, was exposed in dry and humid O2 for 72 h at 900–1,100 °C. The formed oxide scales were characterized using gravimetry in combination with advanced analysis techniques (SEM, EDX, TEM, XRD, AES andSIMS). The oxide scales were at all exposures composed of two-layered α-Al2O3 scales exhibiting a top layer of equiaxed grains and a bottom layer containing elongated grains. A Cr-rich zone, originating in the native oxide present before exposure, separated these two layers. The top α-Al2O3layer is suggested to have formed by transformation of outwardly grown metastable alumina, while the inward-grown bottom α-Al2O3 layer had incorporated small Zr-, Hf- and Ti-rich oxide particles present in the alloy matrix. The scale also contained larger Y-rich oxide particles. Furthermore, in the temperature range studied, the presence of water vapour accelerated alloy oxidation somewhat and affected scale morphology.

  • 8.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science.
    Canovic, Sead
    Liu, Fang
    Götlind, Helena
    Svensson, Jan-Erik
    Johansson, Lars-Gunnar
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Halvarsson, Mats
    Oxidation of FeCrAl foils at 500-900 C in dry O2 and O2 with 40% H2O2009In: 7th Int. Conf. on the Microscopy of Oxidation, Chester, UK, 2009Conference paper (Other academic)
  • 9.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science.
    Grehk, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Material Science.
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Material Science.
    Early stages of oxidation of uncoated and PVD SiO2 coated FeCrAl foils2009In: Surface & Coatings Technology, ISSN 0257-8972, E-ISSN 1879-3347, Vol. 203, no 19, p. 2845-2850Article in journal (Refereed)
    Abstract [en]

    The high temperature oxidation characteristics of uncoated and SiO2 PVD-coated FeCrAl foils have been investigated when exposed to laboratory air at 1000 °C during 1, 2, 4, 8, 16, 32 and 60 min. The oxidized samples were characterized using SEM, EDS, AES and SIMS. The results show that the presence of a 100 nm thin SiO2 PVD coating significantly reduces the oxidation rate of the FeCrAl foil during early stages of oxidation. The decreased oxidation rate displayed by the SiO2 coated FeCrAl foil is the result of the SiO2 coating acting as an initial diffusion barrier promoting the formation of a predominantly inward growing Al2O3 layer during oxidation. Additionally, by using EDS analysis together with AES and SIMS depth profiling it was shown that the total concentration of Si in the grown oxide scale decreased during oxidation.

  • 10.
    Engkvist, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science. Chalmers University of Technology, Göteborg, Sweden.
    Israelsson, Niklas
    Chalmers University of Technology, Göteborg, Sweden.
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    The initial effect of KCl deposit on alumina scales characterized by ToF-SIMS and AES2013In: Surface and Interface Analysis, ISSN 0142-2421, E-ISSN 1096-9918, Vol. 45, no 1, p. 445-448Article in journal (Refereed)
    Abstract [en]

    A FeCrAl alloy was preoxidized to form a protective alumina scale, and the effect of KCl deposits on the alumina scale was investigated while exposed during 1 and 24 h at 600 °C. However, impurity concentrations in the alumina scale change the ion conductivity and hence affect its protective properties. Therefore, Auger electron spectroscopy and time-of-flight secondary ion mass spectrometry were used to characterize the alumina scales and detect traces of K and Cl. The results showed that K and Cl existed as large sharp-edged crystals surrounded by a dendritic network after 1 h. However, after 24 h, those were dissolved, and K together with Cl was detected only in the outer layer of the duplex alumina scale, which was formed during preoxidation.

  • 11.
    Grehk, Mikael
    et al.
    Dalarna University, School of Technology and Business Studies, Material Science.
    Engkvist, Josefin
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Material Science.
    Richter, Jan H
    Karlsson, Patrik G
    Sandell, Anders
    Initial stages of metal-organic chemical-vapor deposition of ZrO2 on a FeCrAl alloy2007In: Thin Solid Films, ISSN 0040-6090, E-ISSN 1879-2731, Vol. 516, no 6, p. 875-879Article in journal (Refereed)
    Abstract [en]

    The initial stages of metal-organic chemical-vapor deposition of ZrO2 on a model FeCrAl alloy was investigated using synchrotron radiation photoelectron spectroscopy, X-ray absorption spectroscopy, scanning Auger microprobe, and time of flight secondary mass spectrometry. The coatings were grown in ultra-high vacuum at 400 °C and 800 °C using the single source precursor zirconium tetra-tert-butoxide. At 400 °C the coatings mainly consist of tetragonal ZrO2 and at 800 °C amixed ZrO2/Al2O3 layer is formed. The Almetal diffuses from the FeCrAl bulk to themetal/coating interface at 400 °C and to the surface of the coating at 800 °C. The result indicates that the reactionmechanism of the growth process is different at the two investigated temperatures.

  • 12.
    Hall, Josefin
    et al.
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Fletcher, J. S.
    Canovic, S.
    Malmberg, Per
    Comparing depth profiling of oxide scale on SOFC interconnect-materials using ToF-SIMS with 69Ga+, Bi3+/Cs+ and C60+/C602+ as primary and sputter ions2015In: Materials at High Temperatures, ISSN 0960-3409, Vol. 32, no 1-2, p. 133-141Article in journal (Refereed)
    Abstract [en]

    Oxide scale cross-sections of CeO2 coated FeCr based solid oxide fuel cell interconnect materials were examined using secondary ion mass spectrometry (SIMS) depth profiling. A duplex spinel∶chromia scale was formed after 1 h at 850°C. Ti and ceria were observed between these layers. Additionally, minor concentrations of Mn, Si and Nb were observed at the oxide/metal interface. Furthermore, Al and Ti were concentrated primarily in the metal surface close to the oxide/metal interface. Secondary ion mass spectrometry sputter depth profiles using different ion sources; 69Ga+, Bi3+/Cs+ and C60+/C602+ were compared with TEM oxide scale cross-section and field emission gun–Auger electron spectroscopy depth profiling. Secondary ion mass spectrometry depth profiling with 69Ga+, Bi3+/Cs+ showed decreased secondary ion yields in the metallic matrix. This decrease could be avoided using oxygen flooding. The C60cluster ion depth profiles were less sensitive to type of matrix and gave the best correspondence to the TEM cross-section. However, the impact energy has to be high enough to avoid carbon deposition.

  • 13.
    Hall, Josefine
    et al.
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Berglund, Tomas
    Bexell, Ulf
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Olsson, Mikael
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Influence of Microstructure and Hard Phase Content on the Mechanisms of Deformation and Wear of HIP:ed Stellite® 190 Composites2015In: Proceedings of 2015 European powder metallurgy congress, Euro PM 2015, Reims, France, 4-7 October 2015, 2015Conference paper (Refereed)
  • 14. Hooshyar, H.
    et al.
    Jonsson, T.
    Hall, Josefine
    Dalarna University, School of Technology and Business Studies, Materials Technology.
    Svensson, J. -E
    Johansson, L. G.
    Liske, J.
    The effect of H2 and H2O on the oxidation of 304L-stainless steel at 600 °C: general behaviour (part I)2016In: Oxidation of Metals, ISSN 0030-770X, E-ISSN 1573-4889, Vol. 85, no 3-4, p. 321-342Article in journal (Refereed)
    Abstract [en]

    The effect of p(H2O) and p(H2) on the oxidation of 304L stainless steel at 600 °C has been investigated in the present study. The samples were analysed by means of X-ray diffraction, Auger spectroscopy, and scanning electron microscopy equipped with energy dispersive spectroscopy. The results showed that at fixed p(H2), the corrosion rate increased considerably with increasing p(H2O). At fixed p(H2O), the corrosion rate decreased slightly with increasing p(H2). Duplex oxide scales formed during the exposure in all environments. The outer and inner layer consisted of Fe3O4 and (Fe, Cr)3O4, respectively. The latter was mainly in the form of internal oxidation. The Cr-rich oxide formation was observed at the initial oxidation process before oxide breakdown. The Auger analysis also suggested the presence of Cr-rich oxide layer just after the breakaway oxidation. The results indicated that the rate-determining step in the corrosion attack is surface controlled or diffusion controlled through an oxide layer with fixed thickness over time.

  • 15. Ingemarsson, L.
    et al.
    Halvarsson, M.
    Engkvist, Josefin
    Dalarna University, School of Technology and Business Studies, Material Science.
    Jonsson, T.
    Hellstrom, K.
    Johansson, L. -G
    Svensson, J. -E
    Oxidation behavior of a Mo (Si, Al)(2)-based composite at 300-1000 degrees C2010In: Intermetallics (Barking), ISSN 0966-9795, E-ISSN 1879-0216, Vol. 18, no 4, p. 633-640Article in journal (Refereed)
    Abstract [en]

    The oxidation behavior of a Mo (Si,Al)(2)-based composite of Mo(Si,Al)(2), Al2O3 and Mo-5(Si,Al)(3) (Kanthal Super ER) in synthetic air was investigated. The samples were oxidized isothermally for up to 72 h at 300-1000 degrees C using a thermobalance. The microstructure was analyzed by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM) and Auger Electron Spectroscopy (AES) depth profiling. Broad ion beam milling (BIB) was used to prepare cross-sections. Oxidation behavior depended strongly on the composition of the substrate which consisted of a Mo(Si,Al)(2) matrix and the minority phases Mo-5(Si,Al)(3) and Al2O3. At 300-500 degrees C the mass gains were small with parabolic kinetics, oxidation resulting in a mixture of oxides that reflects the substrate composition. At 600 and 700 degrees C the oxide scale is thin and protective and depleted in molybdenum, a mass loss occurring due to MoO3 vaporization. At 1000 degrees C a protective alpha-alumina scale forms. (C) 2009 Elsevier Ltd. All rights reserved.

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